Forum Discussion

NateHardy's avatar
NateHardy
Contributor 2
2 months ago

Green?

So, as a general contractor, framing, cabinetry, finish carpentry, flooring, and painting as my trades, I am looking into a new form of construction. Literally building the entire structure out of styrofoam. Walls, roof, floors, everything. Curious what this forum/chat would think of it. Is there a niche in northern Arizona for an alternative form of building? A green way of construction in both residential and commercial applications? strataus.com

  • Styrofoam (expanded polystyrene or EPS) as a construction material can have some merits when integrated with other materials, but building an entire structure solely out of it will not work.

    Pros of Using Styrofoam in Construction:

    1. Lightweight: Styrofoam is incredibly lightweight, making it easy to handle and transport.
    2. Insulation Properties: It has excellent thermal insulation properties, which can reduce heating and cooling costs.
    3. Moisture Resistance: Styrofoam resists water absorption, making it less prone to rot or mold compared to wood.
    4. Energy Efficiency in Production: When compared to some traditional materials, its production can be less energy-intensive.

    Cons and Practical Challenges:

    1. Structural Weakness: Styrofoam lacks the strength and rigidity required for load-bearing structures. It cannot safely support significant weight for walls, roofs, or floors.
    2. Fire Hazard: Styrofoam is highly flammable and can emit toxic gases when burned, making it a safety risk without additional fireproofing measures.
    3. Environmental Concerns: While some claim Styrofoam is “green,” it is non-biodegradable and can be challenging to recycle effectively. Widespread use may lead to waste management issues.  (I'm in the waste business, and . . . frankly it is a pain to dispose of.)
    4. Acoustic Properties: It provides poor sound insulation, which can be a drawback in residential or commercial settings.
    5. Integration Challenges: To create a viable structure, Styrofoam would need to be combined with other materials (like concrete or fiberglass) for stability and protection. This increases costs and complexity.

    Viable Applications of Styrofoam in Construction:

    Styrofoam can work well as part of insulated concrete forms (ICFs) or structural insulated panels (SIPs). These systems use Styrofoam as insulation sandwiched between stronger, load-bearing materials. They are used effectively in energy-efficient building designs.

    My Final Thoughts:

    Building an entire structure from Styrofoam alone is not practical due to its inherent limitations. However, using it innovatively as part of composite materials could offer energy-efficient and cost-effective solutions. To gain traction, you will need to address safety, durability, and environmental concerns effectively.

    So, no.  Two things that really stand out are that apparently you aren't considering: 1.  Fire hazard.  2. Strength.  Styrofoam is very flammable.  And, styrofoam isn't strong enough to build a durable building.  Sorry to dampen your enthusiasm!

  • Will the Styrofoam be reinforced? I mean I'm trying to see how it would support itself or anything occupying it.... Shoot even a small thunder storm might make it fly away lol...

    • NateHardy's avatar
      NateHardy
      Contributor 2

      The structure is in SABS Crete. It is applied on both sides of the styrofoam. Withstands 200 mile per hour winds. Once enveloped by the SABS Crete it doesn’t off gas and is highly resistant to fire. They are building these homes in Hawaii as we speak to replace housing lost to the fire.